New Technology and Machines Coming Our Way
"Technology is dominated by two types of people: those who understand what they do not manage, and those who manage what they do not understand."... Putt's Law


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Automated Package Processing System (APPS) | Singulator-Scan-Induction Unit (SSIU
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Labor Force Schedule Optimizer System (SOS) | Upgrades to the Advanced Facer Canceller System
Upgrades to the AFSM 100 Planned
(April 22)


US Postal Service awards $300M Automated Package Processing System (APPS) contract using DecisionPoint

APPS Testing begins on new processing system - Twin Cities Metro Hub in Minneapolis, MN - 2/17/2004

San Antonio is scheduled to get its APPS in March, 2005. Just where it will be and the staffing is yet to be decided.

Overview of APPS - (1.2 Mb QuickTime Movie)

OWEGO, NY, September 24, 2002-The U.S. Postal Service has selected Lockheed Martin as the prime contractor for a multimillion-dollar program that will integrate and modernize the Postal Service's small package processing capabilities through the installation of a new system known as the Automated Package Processing System (APPS). The U.S. Postal Service is upgrading its existing parcel processing network to advance its competitive position in the parcel delivery market.

The APPS program contract, which carries an initial value of more than $300 million, initially requires Lockheed Martin to build and deploy 74 U.S. Postal Service package processing systems nationwide beginning in 2004. If all additional quantities are exercised through 2006, more than 120 systems could be delivered.

The APPS program will provide the U.S. Postal Service with a fully integrated, end-to-end system capable of automatically sorting high volumes of first-class packaged mail, Priority Mail envelopes and parcels, and bundled mail such as magazines or catalogs with greater efficiency and higher accuracy. The Lockheed Martin system is capable of processing more than 9,500 packages an hour with machine printed or handwritten addresses.

"The Automated Package Processing System is an essential element in our strategic plans to enhance customer service in the highly competitive package delivery market," said Tom Day, the U.S. Postal Service's vice president of Engineering. "Lockheed Martin's proven credentials as a premiere systems integrator on other programs we've worked together assures us that this critical project will be installed on schedule by an experienced deployment team."

"Lockheed Martin understands the competitive challenges facing the United States Postal Service. We’ve been supporting its automation efforts for more than 30 years. Our postal automation team is dedicated to improving today’s automated mail processing throughout the Postal Service’s parcel network," said Judy F. Marks, president of Lockheed Martin Distribution Technologies. "We’re focused on delivering a proven, advanced system that will allow the Postal Service to give its customers superior package and parcel delivery service, while keeping Priority Mail, bundles of magazines and package mail cost competitive."

Lockheed Martin’s APPS increases productivity and delivers high throughput and sorting accuracy by combining state-of-the-art material handling capabilities with advanced optical character recognition (OCR), bar code reading (BCR) and video coding technologies. The system automatically processes bulk loads into a single stream of mail pieces; gathers detailed information specific to each package; acquires the correct delivery address through advanced OCR and BCR technologies; inducts a package individually onto a next-generation cross-belt sorter; and then accurately delivers the package to an assigned discharge bin so it can be dispatched to its destination.

"Our system offers the U.S. Postal Service a solution that is both modular and scalable. It has been designed to allow the Postal Service to customize the system for each site’s needs, which maximizes the return on investment for the program," Marks added.

The Lockheed Martin APPS prototype was competitively field tested in 2001 and is in use today at a U.S. Postal Service mail annex serving the Minneapolis Processing and Distribution Center. The prototype system automatically processed packages at a rate nearly double the throughput and productivity of the current operation, verifying that the APPS can generate an attractive return on investment for the U.S. Postal Service.

The prototype developed for the contract proposal included subsystems from Sandvik Sorting Systems Inc., Accu-Sort Systems Inc., Axmann Conveying Systems, Shuttleworth, Adaptive Optics Associates Inc., and Southworth Products Corp.

Lockheed Martin Distribution Technologies designs, produces and integrates mail automation, material handling, recognition and information processing systems for postal services, package delivery operations, corporate mail centers, and distribution, fulfillment and manufacturing centers worldwide. Distribution Technologies is a business unit of Lockheed Martin Systems Integration - Owego, which is a business segment of Lockheed Martin Corporation, Bethesda, MD.

System Overview

APPS is a fully integrated, end-to-end system capable of automatically sorting high volumes of first-class packaged mail, Priority Mail envelopes and parcels, and bundled mail such as magazines or catalogs with greater efficiency and higher accuracy. The system is capable of processing more than 9,500 packages an hour with machine printed or handwritten addresses.

Benefits

  • Increases productivity
  • High accuracy sortation
  • Minimal manual interface
  • 10 configurations
  • Increases throughput

source: Lockheed Martin


Containers filled with bundles of second-class and standard mail or priority mail are automatically unloaded into the system at in-feed stations (1). Bundles travel along a conveyor to a singulator (2) that lines up the items in single file for ease of processing. The next station (3) confirms that items are singulated as it weighs and cubes items while in motion. Then they pass through a data capture system (4) with bar code and optical character recognition (OCR) technology. Both can read labels on all four sides in a single pass. Bad reads are automatically sent to an off-site encoding room where people read electronic images of the OCR labels, identifying the package for later sortation. Items then pass through the distribution subsystem (5) with shoe sorter that diverts them to induction stations (6) that synchronize the package for transition onto the cross-belt sorter (7). The system sorts each item to the designated mail chute that feeds the mail basket for items to that particular zip code. Unsorted items circulate on the system for as many as six cycles before they are automatically sorted to a re-processing station.

Automated Package Parcel Sorter (APPS)

The USPS has purchased 74 APPS machines with an option to buy 50 more.

There will be a definite impact on the staffing level of SPBS clerks. Each APPS machine can eliminate 2-3 SPBS machines and has a throughput of 18,000 pieces per hour.

It is possible there could be some effects felt in associate offices due to consolidation of this type distribution similar to what we saw with the implementation of the FSM 100 for flats.

This could also result in the down flow or redeployment of SPBS machines into some offices that did not previously have them.

The first article test is scheduled for November, 2003 in Harrisburg, PA.

It is the position of the APWU this piece of mail processing equipment should be staffed by clerks but the USPS has not taken a position as yet on staffing or on jurisdiction.

AFSM 100 Automated Tray Handling System

There has been a pilot test on this new automated system but problems have occurred and the pilot has been withdrawn.

The USPS states they are at least one year away from implementing another pilot on this system.

source: APWU


Automated Small Parcel and Bundle Sorters (source USPS )

The Postal Service moved forward with its efficiency-based strategy to improve package sorting productivity and sorting accuracy as part of its Transformation Plan by obtaining Board approval for the Automated Package Processing System (APPS). This technology will replace more than 100 of today's mechanized Small Parcel and Bundle Sorting (SPBS) machines at 70 postal facilities nationwide.

The APPS achieves significant productivity improvements with greatly reduced manual handling by:
Automating the feeding process;
Utilizing Optical Character Recognition (OCR) technology to read addresses;
Utilizing a recirculating transport system that permits on-line video encoding of pieces that cannot be read by the Optical Character Reader; and,
Expanding the size and weight of mail it can accommodate.

APPS Training Center Nears Completion 1/5/04
Construction is nearing completion on the U.S. Postal Service’s expansion of the National Center for Employee Development facility in Norman. According to Steve Mosier, NCED manager, the expansion consists of a 59,800-square-foot building that will be used to house the USPS’s latest package sorter, the Automated Package Processing System. He explains that the need for additional space is due to the large size of the APPS machines.








UARS - New Addressing Tools: Uncoded Address Resolution System (UARS) What is UARS? A Web-Based System Used by Postal Carriers to Make Address Corrections to Unresolved Addresses .Beta-Test Conducted Through June 2003.Initially Used By USPS To Correct Address Information Provided By Customer Change-of-Address Submission. USPS Production Rollout Scheduled For July 2003.Enables Customers Who Use The Address Element Correction Program The Option To Submit Unresolved Addresses For Carrier Resolution