US Postal Service awards $300M Automated
Package Processing System (APPS) contract using DecisionPoint
APPS Testing begins on new processing system - Twin Cities Metro Hub in Minneapolis, MN - 2/17/2004
San Antonio is scheduled to get its APPS in March, 2005. Just where it will be and the staffing is yet to be decided.
Overview of APPS - (1.2 Mb QuickTime Movie)
OWEGO, NY,
September 24, 2002-The
U.S. Postal Service has selected Lockheed Martin as the prime contractor
for a multimillion-dollar program that will integrate and modernize the
Postal Service's small package processing capabilities through the
installation of a new system known as the Automated Package Processing
System (APPS). The U.S. Postal Service is upgrading its existing parcel
processing network to advance its competitive position in the parcel
delivery market.
The APPS program contract, which carries
an initial value of more than $300 million, initially requires Lockheed
Martin to build and deploy 74 U.S. Postal Service package processing
systems nationwide beginning in 2004. If all additional quantities are
exercised through 2006, more than 120 systems could be delivered.
The APPS program will provide the U.S.
Postal Service with a fully integrated, end-to-end system capable of
automatically sorting high volumes of first-class packaged mail,
Priority Mail envelopes and parcels, and bundled mail such as magazines
or catalogs with greater efficiency and higher accuracy. The Lockheed
Martin system is capable of processing more than 9,500 packages an hour
with machine printed or handwritten addresses.
"The Automated Package Processing System
is an essential element in our strategic plans to enhance customer
service in the highly competitive package delivery market," said Tom
Day, the U.S. Postal Service's vice president of Engineering. "Lockheed
Martin's proven credentials as a premiere systems integrator on other
programs we've worked together assures us that this critical project
will be installed on schedule by an experienced deployment team."
"Lockheed Martin understands the competitive challenges facing the
United States Postal Service. We’ve been supporting its automation
efforts for more than 30 years. Our postal automation team is dedicated
to improving today’s automated mail processing throughout the Postal
Service’s parcel network," said Judy F. Marks, president of Lockheed
Martin Distribution Technologies. "We’re focused on delivering a proven,
advanced system that will allow the Postal Service to give its customers
superior package and parcel delivery service, while keeping Priority
Mail, bundles of magazines and package mail cost competitive."
Lockheed Martin’s APPS increases productivity and delivers high
throughput and sorting accuracy by combining state-of-the-art material
handling capabilities with advanced optical character recognition (OCR),
bar code reading (BCR) and video coding technologies. The system
automatically processes bulk loads into a single stream of mail pieces;
gathers detailed information specific to each package; acquires the
correct delivery address through advanced OCR and BCR technologies;
inducts a package individually onto a next-generation cross-belt sorter;
and then accurately delivers the package to an assigned discharge bin so
it can be dispatched to its destination.
"Our system offers the U.S. Postal Service a solution that is both
modular and scalable. It has been designed to allow the Postal Service
to customize the system for each site’s needs, which maximizes the
return on investment for the program," Marks added.
The Lockheed Martin APPS prototype was competitively field tested in
2001 and is in use today at a U.S. Postal Service mail annex serving the
Minneapolis Processing and Distribution Center. The prototype system
automatically processed packages at a rate nearly double the throughput
and productivity of the current operation, verifying that the APPS can
generate an attractive return on investment for the U.S. Postal Service.
The prototype developed for the contract proposal included subsystems
from Sandvik Sorting Systems Inc., Accu-Sort Systems Inc., Axmann
Conveying Systems, Shuttleworth, Adaptive Optics Associates Inc., and
Southworth Products Corp.
Lockheed Martin Distribution Technologies designs, produces and
integrates mail automation, material handling, recognition and
information processing systems for postal services, package delivery
operations, corporate mail centers, and distribution, fulfillment and
manufacturing centers worldwide. Distribution Technologies is a business
unit of Lockheed Martin Systems Integration - Owego, which is a business
segment of Lockheed Martin Corporation, Bethesda, MD.
System Overview
APPS is a fully integrated, end-to-end system capable of
automatically sorting high volumes of first-class packaged mail,
Priority Mail envelopes and parcels, and bundled mail such as magazines
or catalogs with greater efficiency and higher accuracy. The system is
capable of processing more than 9,500 packages an hour with machine
printed or handwritten addresses.
Benefits
- Increases productivity
- High accuracy sortation
- Minimal manual interface
- 10 configurations
- Increases throughput
source: Lockheed Martin

Containers filled with bundles of
second-class and standard mail or priority mail are automatically
unloaded into the system at in-feed stations
(1). Bundles travel along a
conveyor to a singulator (2)
that lines up the items in single file for ease of processing. The
next station (3)
confirms that items are singulated as it weighs and cubes items
while in motion. Then they pass through a data capture system
(4) with bar code and
optical character recognition (OCR) technology. Both can read labels
on all four sides in a single pass. Bad reads are automatically sent
to an off-site encoding room where people read electronic images of
the OCR labels, identifying the package for later sortation. Items
then pass through the distribution subsystem
(5) with shoe sorter that
diverts them to induction stations (6)
that synchronize the package for transition onto the cross-belt
sorter (7). The system
sorts each item to the designated mail chute that feeds the mail
basket for items to that particular zip code. Unsorted items
circulate on the system for as many as six cycles before they are
automatically sorted to a re-processing station.
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